VFFS Packaging Machine For Granular Products

VFFS Packaging Machine For Granular Products:

RFML-102 is the perfect solution for the regular shaped granules (Free Flowing Products; such as sugar, salt, rice, lentils, coffee, pulses…). with a high speed, performance and precision which is insured by The Volumetric Cup Filling System (the dimensions of the cups are defined by the weights to be filled). The VFFS Packaging Machine for Granules does the forming, the filling and the sealing in 3different bag shapes; Pillow, Gusseted, and Quad Seal Shaped Bags. The speed of the machine varies between 30 and 70 bag/min and this variation is linked to the product and the weight

Why you should choose ReformPacking’s VFFS Packaging Machine For Granular Products:

-Our VFFS PACKAGING MACHINE FOR GRANULAR PRODUCTS are manufactured under the European Economic Area standards (CE certificated) to give a high quality outgoing sachets.

-A 2 years guarantee is offered that covers all electronic, pneumatic, and electric parts.

-Our after sales sevices team provide to the client all the support needed to solve any issue to keep the machine runing.

-Every machine is equipped by SIEMENS PLC control system and 7 inch colored touch screen.

-The body of the machine is made from stainless steel SS304, the internal parts that have contact with the product are made from stainless steel SS316.

-All ReformPacking’s machines have been; designed to run 24/7.

-ReformPacking’s machines give Perfect results with low consumption of Energy and Air.

Low maintenance and low operating cost.

RFML-102 TECHNICAL SPECIFICATIONS

Weight Range 10 – 5000 GR (Adjustable)
Bag Width 40 – 350 mm (Prefixed)
Bag Length 40 – 500 mm (Adjustable)
Number of Lines 1Line
Speed Min: 30 Bag/min – Max: 70 Bag/min
Applications Free flowing products: (Granules): sugar, Salt, Black Pepper, Coffee Grains, pulses, rice…est.
All the specifications of the machine depend on the product, the filling quantity, and the packaging material quality.          

-Manipulation of the machine:

  • RFML-102 is Fully Automatic which make the manipulation of the machine quiet simple.
  • One operator is able to operate the machine.
  • All the settings of the machine (bag length, weight, sealing heat and time, speed), are changed easily from the friendly-use touch screen.

-Installation Of The Machine:

ReformPacking provides the installation of the machine and a free training. When the machine arrive to the clients site, and after preparing the electricity and air compressor needed to run the machine, we will send a technician to do the installation of the machine, and give a training on how to run the machine.

Generally, the process takes two to three days.

-What Is The Price Of the VFFS Packaging Machine for granular products?

There is no specific answer to this question because the price of the machine depends on the number of lines, the options that you want to add to the machine, so the more your machine is customized more you expect to pay

Optional Features:

The Automatic Feeding System:

This equipment ensures that the machine is always filled with the product. The machine is equipped with a level sensor in the Hopper, so when the level of the product decreases in the hopper the level sensor gives a signal to the PLC which in return gives the order to The Automatic Feeding System to get to work and fill the hopper with the product.

For this machine there are 2 type of feeding system used;

1.The Elevator:

Is used for the granules with a big diameter such as Coffee Grains, pulses, rice… to prevent the product from being crushed by the screw.

2.The Helicoids feeding system:

This equipment ensures the filling of the machine automatically with product. The machine is equipped with a level sensor in the Hopper, so when the level of the product decreases in the hopper the level sensor gives a signal to the PLC, which gives the order to The Automatic Feeding System to get to work and fill the hopper with the product.

The Conveyor Belt:

This equipment is used for transporting the finished product (the bags) from the machine to the box or another section after the packaging process.

Date coding system:

Date coding is the marking of each product after production with a date. Every product produced on site has a batch and date code, which allows each ingredient or part to been traced back to origin and makes each product traceable. Date coding is used in each branches from the pharmaceutical industry, food industry, cosmetic industry and beverage industry. This can be either the date of manufacture or expiration, the best before date , the sell-by date, or the use-by date.

There are two types of date coding system:

1- The Ribbon date coding system:

Automatic One-Line system, with High Speed Coding works on various packaging machines. The message to be printed is the manufacturing and expiration date maybe the number of lot. The date coder easily composed by just assembling the stereos (easily changeable) on to the print drum. The Inking system consists of a rechargeable circular cartridge; fully enclosed allowing the use of fast-drying & indelible solvent-based inks for porous and non-porous surfaces. The whole assembly is mounting directly on the packaging machine and the packaging film passes over the roller of the bracket.

The PLC or controller takes the signal from the print sensor proximity or eye mark sensor & gives signal to the DC Stepper Motor to turn the print drum automatically at the synchronized speed with the film to do the coding/printing at the exact location.

2. Inkjet Date Coding Machine;

Designed for low duty applications. The Inkjet coding machines the perfect product to fulfill applications that involve printing codes 8 to 10 hours per day / 5 days a week. The printer is engineer to keep your line up and running longer. It is design for customers with simple coding needs and is ideal for the food, beverage, and chemicals, pharmaceuticals, and personal care/cosmetics industries. 3040/5570 Thermal transfer printer: you can print on a package the production date, expiry date and serial number in a 30X40 mm/ 5570 mm printing area. The fonts and the sizes of the letters can be change via computer. It changes the date automatically

Extra Collar or Forming Tubes

Forming Tube for Pillow Shape Bags;

used to form the packaging paper to a Pillow shaped bags, in the same time when the width of the forming tube is changed the width of the bag is changed, for example: when there is a demand for a different bag width we give extra forming tubes.

Forming Tube for Gusseted (stand up) Shaped Bags;

used to form the packaging paper to a Gusseted shaped bags, in the same time when the width of the forming tube is changed the width of the bag is changed for example: when there is a demand for a different bag width we give extra forming tubes.

Forming Tube for Quad Seal Shaped Bags;

used to form the packaging paper to a Quad Seal shaped bags, in the same time when the width of the forming tube in changed the width of the bag is changed, for example: when there is a demand for a different bag width we give extra forming tubes.